Upgrade Products

Standard pneumatic memory / separator flap kit

A precision-engineered pneumatic memory flap kit designed as a direct mechanical upgrade for CF1220 and CVC1220 tablet counting machines. Retains the proven economic pneumatic concept while improving durability, repeatability, and long-term service access.

Ideal for customers seeking mechanical refinement without introducing additional electronic complexity.

Validated memory / separator flap unit

A precision memory flap unit with real-time Hall-sensor position and timing verification. Designed to deliver deterministic pre-count capture & release by validating actual flap movement — without the mass, complexity, or service overhead of servo-driven assemblies. Includes easy-clean cylinder head nuts and precision-fit buffers to extend cylinder life and preserve timing consistency over time.

Dust-Extreme detection unit upgrade kit

A high-stability optical detection upgrade engineered for heavily dust-producing products. Designed with increased dynamic range to maintain reliable signal margin under optical attenuation — resulting in fewer cleaning interruptions and more stable long-term performance.

Direct mechanical replacement for OEM detection boards. Outputs, serial protocol, channel inserts, and HMI behaviour remain fully compatible.

M2MB Session Master

The M2MB Session Master connects a standard Modbus RTU master (PLC, HMI, SCADA system, service laptop, or data logger) to the M2MB high-speed backbone.

Adds a lightweight session header to standard Modbus RTU traffic, allowing multiple independent RTU masters to share the same communication bus without collisions or packet loss.

M2MB Session Slave / Gateway

The M2MB Session Slave / Gateway connects the M2MB backbone to standard Modbus RTU slave devices or complete RTU slave networks.

The gateway remembers which master initiated each request and automatically routes replies back to the correct originating session node, enabling seamless true multi-master communication over shared wiring infrastructure.

Swiftpack-SV2 infrared sensor bar system (PSR35 / PSR25)

A precision-aligned infrared detection platform designed to replace OEM PSR35 and PSR25 sensor assemblies in IMA Swiftpack machines. Fixed-pitch emitter and detector boards eliminate individual sensor alignment errors while enabling clean 8 to 12 channel expansion.

Features self-calibrating LED drive, relative channel health monitoring, standalone operation, and optional RS-232 Modbus QA terminal for live diagnostics.

CF1220-LTE control system

A structured control system retrofit built around the XIAC interface board with piggy-back PLC and modern HMI. Designed to modernise control, improve throughput, and extend machine life — without replacing the original electronics or cabling.

Includes advanced performance features such as Staged Memory Flaps, Automatic Feed Control (AFC), Fast Bottle Reject, and optional Speed Nozzles.

Control system upgrades

General control system upgrades for legacy tablet and capsule counting machines — modern PLC and colour touchscreen HMI, improved diagnostics, cleaner wiring, and long-term maintainability, while retaining the original machine platform.

Supported machine families (overview): Cremer CF1220 & CF830; King TC‑8, TC‑12, TB4, TB5; Swiftpack SPC, PTS, ANC.

Easy-Clean cylinder head nut & precision-fit buffer kit

A mechanical serviceability upgrade that provides full access to the pneumatic cylinder nose seal. Enables routine cleaning, reduces debris buildup, and extends cylinder life in memory flap assemblies.

Delay-Line label position timer

A hardware delay-line module developed for labelling machines where accurate label placement cannot be achieved reliably with standard PLC ON-delay timers. Instead of generating a single delayed output, the Delay-Line replays the complete sensor signal after a precisely adjustable time offset — preserving pulse width, spacing, and event order.

Field-proven on high-speed labelling systems (including Germark machines) as a fast, non-intrusive fix for label position errors — without mechanical changes or PLC reprogramming.